A more detailed exposition of what we did, why, and what we saw.
How we got to the loads we chose to shoot..
Or said differently: how does one go about developing/testing loads for a cartridge for which the most recent data is 40-50 years out of date? Our answer is to find what data is available, shoot it, get a sense of what max pressure looks like, and then carefully extrapolate from there to the more modern powders.
We were able to come up with 1205 loads from the old Ideal manuals (1924-1950), Sharpe (1939), Belding&Mull (1949), and some semi-modern data (hornady, hodgdon and handloaders). (We even found a couple of loads in the VV3 manual.) Of the data we found, more than half was for powders which don't exist today... but out of what was left was enough to get started. This provided the starting spot.
Over and above the old 25-35 data, we also rounded up 1300ish 250 savage loads... as vetting device for the 25-35 data, ie, the 250 data should always be n grains or n % heavier than the like 25-35 load. The 250 data can't be used directly for reloading, but can be use to keep one from loading a 25-35 round which they'd rather not shoot.
Ackley data was also included in the collection, but generally as a upper upper limit of what loads were acceptable (generally find Ackley data to be very hot - he came from the school that: if one can get the action open with a 3lb sledge it's ok, if it takes a 5lb'er then it's too hot - in our book: having to use the 3 lb'er means the load is too hot.)
Additionally, in order to keep a sense of what pressures we were operating at, we found older data with pressures. The assumption being that: if a simple extruded grain produces x velocity with y pressure, more modern, more "degressive" powders should be able either reach a) the same velocity at a lower pressure, or b) a higher velocity at the same pressure. (Remember when Varget first came out and people were impressed with the velocities they could reach, without going over pressure...)
Beyond that, we also relied on the fact that the 25-35 had a good 50 year run, and although the data is dated, a consensus generally had been reached in terms of what was acceptable (in terms of pressure) and what was over pressure. We used those accepted max loads as our upper pressure landmarks... (and since we were using a 1:16 barrel, and the data was taken as "should be safe" in a 1:8 barrel, we took such as a little buffer in terms of pressure, ie, what's safe in a 1:8 should generate even lower pressure in a 1:16 (using the two IBPs we have access to: one suggests a 2600 CUP reduction in pressure, the other 4000 CUP)).
To make use of data for powders for which there was no data explicitly for a 86 or 87gr bullet, but was data for 60's, 75's and heavier, by plotting the data as acceptable PWs as a function of BW, one can interpolate the missing data.
Why the 86gr Rem Softpoint to start with?
A couple of reasons: 1) we've have had quite a bit experience with the bullet in taking 25-20 data and 256 win mag data; and 2) for a first bullet for a new cartridge (in terms of data taking), why waste good money launching premium bullets, especially if one doesn't know if the loads will be worthwhile or not, ie, start with the bulk bullets, and then move to the Bergers etc. The previous experience is important in knowing how to judge a new cartridge, eg, a bullet that shoots .5 MOA in several cartridges, but in a test cartridge shoots 2 MOA - then one might know to start looking for a ballistics problem - without that knowledge it's harder to know what's a problem and what's "that's just the way it is".
Of note: the 86gr SP's we used were from the mid-1990's, ie, they were still with only the single crimp groove (positioned to make a 1.600 oal in a 25-20... since they were 25-20 bullets). As we got to the end of the data taking we were running short on bullets (after all these years - had been running on this stock of bullets for a decade) so ordered up a 1000 from Midway... only to discover that Rem has added a 2nd groove. Instead of mixing bullets within the data, we cut the 86gr data taking short. We have taken some data using the 2 groover, but are generally impressed that they are a lesser bullet, with a lower BC (likewise, they seem to seal less well generating less velocity for the same pressure).
More on the firearm and the reloading process...
We're written on this above, but to make sure all the info is in one place for others reading the thread:
The firearm is a Marlin m375 which has had the 375 barrel removed and had a 1894cl 25-20 barrel fitted. The 25-20 barrel had been reamed to 25-35 win (much like we did for the 256 win mag data taking). This means the twist rate is that of a 25-20, or, 1:16 twist (vs 1:8 thru 1:10 for a "real" 25-35).
Although the targets are formally chrono backing targets, given that we're all target shooters around here, the group sizes are representative - probably somewhat better than what a hunter would see in the field, likewise, probably somewhat worse than what a full-on benchrest type would see. The targets were shot at 50 yrds, the groups are for 10 shots. A front rest was used, but not a rear. The scope is one of our trusty bsa 24x BR scopes.
The brass is from a box of 500 from the 90's. After each range session, the brass was inspected and then in bulk tumbled, and likewise stored. When brass was needed for reloading pieces were picked at random from the storage boxes, ie, brass was not cherry picked. The die set used was rcbs'd std 25-35 fl dies set, ie, not their cowboy dies. Other than the i3031, i4064 and i4350 all loads were thrown; the above were weighed. Before throwing a load, the uniflow (powder measure) was calibrated to +/- .02gr (or better - done by throwing 10 loads and buying that extra digit on the scale). Most of the powders are a year or less old (powder doesn't last long around here). All powders (and primers) are stored in 54-58degF magazines. The brass hasn't been trimmed, either initially, or since. Primer pockets haven't been cleaned. Of the orignial 300 cases we lost one to a split neck after the previous round of data taking; and in checking the brass from the last data taking we lost another (split neck, from 15gr h4227 load, ie, a moderate load, not a max load).
The data was taken at the temperatures indicated, all loads were heatsoaked for 30min-2hrs at temp before they were shot. The temperature range across the data was kept so 10degs +/- (so one can compare apple and apples). One should/would very much expect the temperature sensitive powders to generate significantly more velocity and pressure if shot on a hot summer day, ie, what we perceived as max loads at 50degF, could be well over the top at 110degF. The range is at 1800ft, the RH is nominally dry; winds were near calm (at much over 5mph we pack). The data was taken with an Advantage Automation lab chrono; data was collected in real-time via AtTheRange; data was stored in rcbs.load v3.20, graphics produced from there.
W/re Bullet Seating Depth
In looking at the historic data, the 86gr SP is nominally seated so as to make a 2.530" oal cartridge. Our chamber won't accept such high seating (if we put a bullet in the mouth of a fired case and close it in the action, the resulting oal is 2.480"). We went with 2.450" as an oal, giving .030" bullet jump to the rifling. This also gave us a 1.7 caliber seating, or, significant bullet tension, or hopefully, an aid to better ignition/combustion. Seating at the 2nd crimp groove gives a .100 to .150" BSD (ie, .5 caliber or less). Since such a round wouldn't chamber, we didn't try any.
What we saw, in general
- We came away impressed with the 25-35. Although we don't see it as a replacement for the 30-30 and its 170gr bullet, the powder capacity of the 30-30 (aka 25-35) seems to be a better match for 75-90 gr bullet and the resulting trajectories. (the 307win is to the 170gr .308" bullet as the 25-35 is to the 86gr'er.)
- For the slower powders tested, the full case or near full case loads performed well; the lighter loads for the same powders exhibited significant ballistics instability (read: incipient detonation) and other than for doing interior ballistics research should be avoided. RL10 and Benchmark are especially worth noting.
- The slowest pistol/fastest rifle powders did quite well (if one didn't push them too hard). This is where we'd look for target loads. LilGun continues to impress, ie, haven't found a cartridge yet for which it didn't work well. The vvn120, h4227 and even h2400 did more than acceptably well.
- We weren't impressed by the generated pressures... with the exception of the max i3031 and i4320 loads (although they're (were) very standard industry max loads, even given the reduced pressure of the 1:16 barrel, given the primer shape/flow, we'd rather not shoot them again in our firearm (especially given that the same velocities can be reached via other powders, which don't exhibit the same apparent pressures)). Case stretch after the 7 or 8 reloadings runs .004 - 006".
- The median groupsize (10 shots, 50yrds) runs 1.5" (quite usable for hunting, and not bad given the bulk nature of the bullets). The median ES was 70fps, the median SD 25fps (not bad for 27 powders).
What we saw, powder by powder
AA2015
2 groupsizes (of the 5 shot) less than median groupsize for all 86gr groups - 1.29" smallest, 1.81" largest. 2 SDs (of velocity) better than median (25fps). Slightly faster than i3031, should be able to move up to 29+ grains. Not a bad powder, just not the best.
AA2460
2 GS < median, 1.20"-1.71", 1 SD < median. Being a ball powder, meters well. 28gr load well short of 30gr 3031 pressure, max may move up to 29 or 30gr - but being a ball powder, can't be compressed. Another ok powder.
AA2520
3 GS < median, .95"-2.7", 1 SD < median. Slightly faster than i4064, max should be able to move up to 29+ grains (being ball, never compress). A maybe ok powder - but didn't like the ballistic instabilities exhibited.
BLC2
3 GS < median, 1.25"-1.70", 0 SD < median. As a ball powder meters well (hey - had to say something good about it). Slower than i4046, runs out of case long before pressure.
Benchmark
3 GS < median, .96"-1.82", 0 SD < median (that's a surprise). Meters well. One of our powders of choice. Slightly slower than i3031, runs out of pressure and capacity simultaneously, ie, spot on correct RQ for the application. A modern i3031?
H2400
4 GS < median, 1.00"-1.72", 4 SD < median. Meters ok, performed better than expected, still 2nd or 3rd choice to LilGun or H4227 for target use. 16gr listed as max load in historic manuals, but in fact seems quit a bit short of max.
H322
1 GS < median, 1.32"-3.2", 3 SD < median. Meters well, should be a powder of choice if it shot better.
A little faster than 3031, runs out of pressure before case.
H335
0 GS < median, 1.57"-2.2", 2 SD < median. A ball powder which meters well (again, had to say something positive). Half way btwn 3031 and 4064 in speed.
H380
0 GS < median, 1.56"-2.6", 2 SD < median. As a ball powder meters well. Runs out of case capacity long before pressure - btwn i4350 and i4064.
H414
1 GS < median, 1.41"-2.2", 1 SD < median. As a ball powder meters well. Runs out of case long before pressure.
H4198
3 GS < median, 1.07"-1.79", 4 SD < median. Meters "ok". RL7, VVN130 class; good ignition, will look to for the lighter bullets later.
H4227
3 GS < median, 1.18"-1.89", 5 SD < median!! Meters well. VVN120 class, very good stats, should shoot better - will look to for forthcoming lighter bullets. A choice for low velocity loads.
H4895
1 GS < median, 1.23"-1.90", 2 SD < median. Meters more or less (but better then IMR). Not a great shooter (again, better than IMR) - just runs out of case before pressure.
IMR3031
2 GS < median, 1.21"-2.7", 1 SD < median. Doesn't meter! 30 grains long standing industry standard max load (which is slightly compressed with a 2.450 oal). Showed very real signs of trying to detonate with 24gr load. Loads less than 26gr not ballistically stable! One of the first powders which allowed the 25-35 to perform (1934). Runs out of pressure and case simultaneously. Right RQ for application, wrong powder. 30 gr load, although standard max load, is too hot by our taste.
IMR4064
0 GS < median, 1.92"-2.5", 2 SD < median. Doesn't meter! 31 grains another industry standard max load. For the 86gr bullet, runs out of space before pressure. Long used as a 25-35 powder.
IMR4320
2 GS < median, 1.23"-2.4", 2 SD < median. Kind of meters. Another long used 25-35 powder. Runs out of space before pressure. 32gr load is too hot by our taste.
IMR4350
1 GS < median, 1.48"-2.4", 0 SD < median. Does not meter! 32gr load slightly compressed. Runs out of case long before pressure. Generates lots of partially burned grains.
IMR4895
1 GS < median, 1.27"-2.6", 1 sd < median. Meters poorly. Runs out of case before pressure. Possible detonation with 25gr load (117fps SD, 337fps ES). With H4895 available, why bother.
Lil'Gun
4 GS < median, .61"-1.76", 5 sd < median!! Meters well.Probably THE target load powder for the 25-35. 16gr load is probably at max. Won't set speed records, but at reduced velocities: one of the finest shooters. Amazingly ballistically stable even with light loads. Makes the 25-35 into a very accurate 25-20 (w/ the 25-20 std bullet)
RL10x
5 GS < median, .83"-1.49", 3 SD < median!! Meters well. High velocity accuracy champion. Runs out of pressure before capacity, by a little; slightly faster than AA2015. Very clearly THE powder of choice (for the application) - fine statistics, fine shooting.
RL7
3 GS < median, 1.45"-1.98", 5 SD < median. Meters ok. In the VVN130, H4198 class - 2nd choice to H4198, better than 130. Did better than expected.
Varget
2 GS < median, 1.09"-2.29", 2 SD < median. Meters ok. In 4064, 4320 class, an also ran.
VVN120
4 GS < median, .82"-1.65", 5 SD < median!! Meters ok. Very stable even in light loads. A fine shooter. Will be revisited for the lighter bullets.
VVN130
1 GS < median, 1.45"-2.6", 4 SD < median. Meters ok. Stats better than average, but shot less well than median GS?? In H4198, RL7 class (where either is a better choice).
VVN133
1 GS < median, 1.21"-2.2", 1 SD < median. Meters ok. AA2015, H322 class, average shooter, average stats.
VVN135
4 GS < median, 1.29"-1.56", 3 SD < median. Meters ok. Max load might to to 30gr. Slightly runs out of pressure before capacity. H322 class (but performs better).
VVN140
1 gs < median, 1.10"-2.0", 3 SD < median. Meters kind of ok. 4320, Varget, 4064 class powder - runs out of case long before pressure.
Where to from here...
We still have lead bullet data to take (77gr 257420's) - probably will do 30ish powders, velocities will be in the 1100-1600 fps range. In the jacketed bullets, we'll take a subset of the 86gr powders and take data for Speer's 75gr FNC (in our experience, a target version of the 86gr Rem), likewise, hornady's 75gr Vmax and Sierra's 75gr HP. We may try some 60gr hornady FPs, but given previous experience (called: why bother) - we may take only a few powders.
After that the question is: which 25-35 Improved to stepup to: ackley's 28deg or 40deg Improved? or a Tomcat? The other question would be: continue to take data with the short 22" 25-20 barrel, or really try to milk the cartridge for all the velocity we can (think: flatter shooting varmint use), and chamber the improved in a 26 or 27" #7 or #8 contour target barrel (but again, on the same m375 receiver). Choices, choices...
do shoot straight,
greg
www.gmdr.com
ps. the data pointed to by the link in our previous posts will added to the "Additional Data" collection on our website (as time permits - taking more data comes first).