Let's get back to the AR in question.
There is a spec on EVERYTHING. Min/max on: firing pin diameter, firing pin hole diameter, firing pin protrusion, as well as headspace. Location of the gas port and diameter of the port are important. In addition, the firing pin nose is supposed to have a radius (rounded) and not be pitted, scarred, or chipped.
From my understanding of the AR platform, the key to headspace is the barrel extension (because that's where the bolt locks up). Probably some specialized tools - certainly for assembly. Pin gages to measure hole diameters, and a decent caliper to check outside dimensions (check the caliper against the pin gages). Loupe or magnifying glass to inspect firing pin nose.
Last, double-check the bore diameter and make sure it's actually what it is supposed to be.
Get some numbers and this will start to make sense. No numbers = guessing, and guessing is what we are doing. Slapping a new set of heads on an engine with bearings that knock doesn't solve much of anything.......
Good luck