A couple of observations, I deduced from his post since he mentioned "Paper Patched" that he was "NOT" talking about any Muzzle Loader or there loads. Second since he posted this on the Blackpowder Cartridge Shooting and Loading Topic page once again I don't believe ah-ha was speaking to a muzzle loader load.
ah-ha, what caliber are you loading for? And second if it is a traditional Black Powder Cartridge Caliber why in the world would you ever want to achieve 2,400 FPS velocity? I also don't believe that Paper Patching would help in anyway with a "Hotter" load. That is not the purpose of paper patching, nor would it be any benefit in that case.
Now I am going to make "possible" a huge mistake and make an assumption. That usually ends up biting me when I assume anything. If this is in fact a Traditional BPCR and caliber these always do best with Black Powder "Always". I have 28 Notebooks with my range records and findings in shooting BPCR rifles and calibers. Everything from the 40-65 thru the 45-110. 50-70 and a 50-90 and 50-110 Sharps calibers. I have tested all of the Substitute powders and never once have I even come close to the accuracy of straight Black Powder. For the life of me I can see no benefit what so ever in using any of them. I have always found them very dirty harder to control as far as the fouling is concerned and """MUCH""" more corrisive despit some claims to the contrary.
Now when it comes to speed or velocity in a BPCR rifle. They really do shoot best at a much more moderate velocity than 2,400 FPS. At that velocity and speed the bullets depending on how hard they are cast. I personally never cast harder than 25 to 1 and most of my casting is at 30 to 1. Bullet or bullet nose slump has just got to accur, damage the nose and accuracy is all but a thing of the past. Also with Black Powder the soft lead hand cast bullets are "Bumped Up" at ingnition to full the grooves of the rifling, I am not to sure that this happens with the substitutes but I could be wrong about that.
These BPCR rifles were designed to shoot Black Powder, as are all of the Reproductions that I have seen. They have very shallow rifling to accomdate Black Powder and soft cast bullets, unlike there younger smokeless cousins. They just do better with Black Powder.
Also while I shoot a lot thus I need a lot of powder, Black Powder is not hard to come by not at all. I personally shoot Swiss BP and simply order it by the case. It comes on the UPS Truck and a case lot is 25 lbs. You actually as a private citizen can order up to 50 lbs ""Legally"" and have it delivered to your door. My powder I order from Main Powder House I think they also sell in lots of as low as 5 lbs. Black may be harder to come by at the local store, but it is readily available to all of us shooters today.
RS