I've found this caliber to be problematic for the exact reason MikeG mentions. I polished my Lee expander down to .2545" (from .2565") w/emory paper and the problem went away in all 4 rifles I shoot this in (1892, Savage Sporter, 2 Rem Model 25s)....
Take a loaded round and press against your reloading bench. If you can easily push the bullet then you know your expander is too big....
Also I purchased a Lyman Universal Expander Die for short .25s as I kept having bullets collapse the case until I started belling the case mouth....