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Smith,

The experience you describe is all too familiar!  I hear these complaints nearly on a daily basis.   The fault lies not in the rifles, or your loads particularly, but in the bullets employed.

Before we get to the issue of bullets, your bore condition is of primary concern:  EVERY trace of jacket fouling must be removed from the bore prior to shooting alloy bullets for gratifying results.  The jacket fouling increases the exetent of leading in any bore.  Consider this scenario:  When making a wiped soldered joint in copper tubing used for plumbing, we burnish and clean the copper tubing, then apply a grease/wax based flux, then add heat and a tin/lead solder to solder the joint together.   Now, apply this to your barrel:  we have a copper washed bore (jacket fouling), which is burnished clean by the abrasion of a cast bullet (tin/lead alloy, aka solder) in the bore, which is lubricated by a wax based bullet lube (flux), creating great amounts of friction in the barrel (read heat).   What we have is a recipe for a well soldered bore!   Enough dissertaion... just clean the bore spotless before shooting lead bullets!

Now, concerning bullets:   Most bullets are too small in diameter for the majority of .45-70 barrels and chamber throats.   The other two factors in bullets are bullet hardness and bullet lubricant quality.

For 95+% of all .45-70's of modern production, a bullet of .460" diameter will shoot the best.   Gas checked designs are a must if velocities are much above 1500 fps.  

Beartooth's .460"-405g LFNGC and .460"-450g LFNGC are superb shooting bullets in all .45-70's tested, delivering MOA or sub-MOA groups on demand.  Don't take just my word for it however, below are excerpts from the May 2001 edition of Guns Magazine, from an article titled:  "Ruger's Big Bores:  The 99/44 Deerfield & .45-70 No.1" by John Taffin:



Take heart!  There is hope for your .45-70's and cast bullets!

God Bless,

Marshall
 

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Smith,

Many thanks for the kind words, and you are right about there being an incredibly blessed think tank of articulate minds and great depth of experience represented by those who frequent this forum... a real tribute to the quality people who actively engage in the shooting sports!

Now, about lapping.... yes those machining marks are bothersome, but the most detrimental aspect of your barrel is the constrictions that you will probably find in the bore.   The fire-lapping process will remove those constrictions and leave a bore of very precise, uniform dimensions, thus enhancing its lead handling propencity immensely.   Take a look at our FAQ pages and you'll find instructions for slugging the bore.  When you slug it, you'll feel those constrictions I elude to... those are the culprits that most adversely affect cast bullet performance.   Also, if you have trouble finding the oval egg sinkers to slug your gun, we now stock them since so many folks asked us to do so, many brands out there are made from reclaimed lead alloys that are too hard for barrel slugging purposes.   They are available on our shopping cart under slugging supplies.

Slug that bore and let us know what you find!

God Bless,

Marshall
 
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