We have different experiences with the Winchester rifles and the 444 Marlin. I suppose most of the dissatisfaction should be aimed at USRA-Winchester. Winchester quality control declined in the last years of production. Winchester did not know who the customer was, what he wanted, nor how he would use the rifle.
My Timber carbine has suffered no failures and I have shot it a lot. I have a faster twist than you had with your rifle. This may have helped with the excellent accuracy I receive out of my rifle.
The Angle Eject rifles equipped with rebounding hammers can have a crisp let off after careful use of a stone. There is nothing you can do about the long take-up trigger except replace the lower tang, the trigger and hammer. I don’t notice the long take-up trigger while hunting, it does upset my sensibilities when shooting from the bench.
I have complained about the cross bolt safety on this board and I will let it go for now. There were several long discussions about COAL and the Winchester Model 94AE in 444 Marlin on the Beartooth forum. The legwork on COAL for the Winchester rifles has been done and the only thing a new hand loader has to do is search for the information. The restricted COAL is caused by the turn the cartridge makes from the loading gate into the magazine tube and there are several ways around it if you want a longer COAL. It is easier to use a Lee factory crimp die.
The Marlin rifle for the 444 cartridge accepts a longer COAL due to the bulge in the left receiver wall. Marlins chambered for the 45-70 have suffered a few magazine tube detonations due to the resulting cocked cartridge combined with heavy recoil. There are compromises in the design of all rifles and we work around them. No excuse for the Quality issues with USRA-Winchester.
The short barrel 444 rifles and the 240-grain bulk Remington bullets have given me the quickest kills on deer than the heavier bullets. I can relate the same results from other bullet maker’s bullets of 240-grain weight. You can easily push a 240-grain jacketed bullet above 2,250 fps using Hodgdon or IMR 4198, Hodgdon Benchmark or H322 or even Alliant Reloder 7. Hodgdon 335 will nudge this velocity most days. My experience is that deer hit in the heart lung area inside 100-yards with 240-grain bullets driven above 2,230 fps drop in their tracks or hump up, take a few faltering steps and fall.
Load development for the Winchester Model 94AE depends on what kind of game we are shooting and what sort of bullets we use. There has been a tendency to lean toward heavy bullets in the 444 Marlin. For our West Texas deer and pigs, we have no need for this level of penetration. The 310-grain Lee bullet, cast soft for expansion, is as heavy a bullet as I want to shoot at deer. I have experienced quicker kills on deer with bullets lighter than 300-grains.
My 17.5” barrel is able to push the 310-grain Lee bullet between 1,975 and 2,000 fps on any given day using loads between 39.0 and 39.5 grains of IMR or Hodgdon 4198. These loads are delivering a 3” tongue of flame out the end of the barrel with equally impressive little spouts of orange flame up through the ports. Recoil is heavy and I wear a PAST pad when shooting at the bench. Hunting, I don’t notice the recoil.
Noise is my worst complaint about the Winchester Timber rifle. I wear double hearing protection regardless of where I shoot the rifle and none of my family will shoot with me or hunt with me when I am using it.
Some use heavier bullets in the 444 Marlin I am not certain why. Many of us have pushed the 405-grain LBT bullets to 1,790 fps using Alliant Reloder 7 and Hodgdon 4198. I am not certain what we proved.
The short barrel 444 rifles and the 240-grain bulk Remington bullets have given me the quickest kills on deer than the heavier bullets. I can relate the same results from other bullet maker’s bullets of 240-grain weight. You can easily push a 240-grain jacketed bullet above 2,250 fps using Hodgdon or IMR 4198, Hodgdon Benchmark or H322 or even Alliant Reloder 7. Hodgdon 335 will nudge this velocity most days. My experience is that deer hit in the heart lung area inside 100-yards with 240-grain bullets driven above 2,230 fps drop in their tracks or hump up, take a few faltering steps and fall.