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As was mentioned on Leverguns.com (HERE) where the OP posted the same thing, the consensus was that the ejector collar that holds the ejector and spring on was missing. The OP stated that the collar was still there although I find it extremely lucky that he found it both times the ejector and spring flew out of the carbine so I'm not sure what the issue is.
 

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Checkout the reference pictures and information for Rossi Parts List and Dissembly Instructions. Under the 'Rossi/Winchester 92 Dissembly' there's a trick discussed under item 14.5 using a spent 357mag case to aid in assembly of the ejector. It might help to give this method a try as you may not have assembled it correctly. If that doesn't get you going, give Steve Young a shout. As The Rossi Specialist, you knows them backwards and forwards.
 
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