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Hi, Taz:
I'm not the best qualified to answer your question, but here goes. I picked up a well used S&W 28-2 (.357 Magnum) a couple of years ago and it has a noticable flame cut like you describe. There's a general consensus that it's going to happen with any magnum revolver, and that the rate of cutting drops to a negligible level after enough shooting. I've never heard of it getting bad enough to make a revolver unsafe to fire. In other words, don't worry about it.

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