Got bored one summer (about three years back) and had a pile of good 130gr. .310" plain based bullet on hand.
So decided to do four tests:
1. plain based
2. plain based with a card wad under
3. plain based lathed to a gas check shank and gas check seated and crimped (but using a .310" sizer so as not to size the bullet)
4. plain based lathed to a gas check and gas check applied by hand with no sizing at all.
(Took the longest time to make a collet that would hold a .310" bullet solidly, not mark or distort it, butr allow lathing that gas check base.)
Used a very accurate .308 (first year Remington PSS...one of the green park.ed 5-grooved ones).
Detils are complex, but the genralk out come wasn't.
Past 1400fps the plain based bullets were losing accuracy. Adding a card wad helped a little bit, but by 1500 they were done. In neither case was leading a casue of initial inaccuracy...would lead PAST the point where accuracy sucked, but accuracy sucked well be fore leading became a problem. Crimped and uncrimped gas check didn't make any difference in this barrel, they shot well until 1950fps.
A lot of recovere bullets...all showed some slippage as speed increased...the plain based slugs that were wild and leaded showed fuyll slipage all the way to the base (not stripped...just that the land impressions in the bullet were WIDER at the base than the actual width of the lands). SO slippage didn't seem to hurt...so long as the back 1/3 of the bullet held engravemnt widths near to the actual width of the lands, no slippage, no gas leak, no real accuracy loss.
The gas checked bullets would show the same slippage (After all, was the same alloy) but so long as the rifling markes on the gas check were the same diameter as the actaul land's, would shoot well. Some of the recoverd gas checked bullets that did shoot widly (above 1950fps) showed slippage of the gas check OR rifling engravment larger than the actual land width (most of them were too tore up from impact to get dood readings, but that's waht was indicated by the ones that were recovered in measuring shape).
OF coures, if the alloy were harder the slippage would have been delayed to higher velocity...andnif softer would ahve happened eariler....but I wasnt doing this test twice.
-------
Measuring the uncrimped gas check found that the gas check runs about .322" at it's widest uncrimped lip. Seated and then pulled, it measures .318" A(and leaves a bit of a visible "ring" in the neck that can bee sean when seated).
SO...trotted out a .303Brit. This one has a .303" bore and .314" grooves, but it's a two-groove barrel.
Just tested palin based vs. non-crimped gas checked bullets. May as well not have bothered with the plainbased bullets...started leading from the get-go and never shot well at .310" (gas blow by). The .310" ones wearing .318" gas checks (at least the lip measured .318") shot FINE to about 1500fps....then scattered to the winds.
One of the widl plainbased bulelts was recovered. Where ther should have been goove's, there were erosiopn channels..deep full length eroded areas where gas had not only by passed, but had gas cut deep lines as it squeezed past the bullet in those deep grooves. PLATED the rifle bore in dry gray leading.
----------
DOes a gas check keep a bullet bazse form the effects of heat?...yes. Waht I am not sure about isa if ther rifling produces long thin "fins" as the lands drag bits of lead backwards from the base. A gas check wouldn't allow this finning...and belive the fins would be much more suseptable to melting as they (1) have more surface area expoded to the heat of the gas (3) are distant from the main lead body, and unable to conduct heat to that larger body fast enough.
----
Sorry guys...read this and it's full of typos...but it the ideas stillg et though, so i'm not proofing it.